The Contractor's Guide to installing Vinyl Windows 43 ©2022 AWDI, LLC Do not reproduce without permission Universal Replacement of Old Finned Windows New Construction finned windows have been used extensively, and over the last 20 years the majority have been uPVC. Bargain builder windows have begun to fail and are in need of replacement. There are considerations with the replacement, and most of them are due to differences in frame depth, and existing interior and exterior trim. The common technique, chosen solely for economic reasons, has been to use a reciprocal saw to cut out the old window and leave the old fin behind the existing sid- ing and trim. This is not the best approach because it destroys the water management, does not reconstruct it, and covers over the debris in the opening cavity which then is difficult to properly seal. It will be only a matter of time before it will fail and leak. Similarly, prying the old window - fin and all - out of the opening leaves a similar broken water management condition behind the old siding and trim, which is again covered over and difficult to properly seal. The preferred technique is to cut or remove the exterior trim/siding to expose the old window’s fin and flashing. The flashing is removed and the old window is removed, and a new finned window is installed in its place and reflashed and re-trimmed. This approach yelds the best long term result. The new window, however, needs to be the perfect size - similar fin dimension, and similar depth, etc. for a quality and weathertight finish. It often requires a more expensive window than the typical replace- ment product, and offers fewer style options. There is a method that will yield a proper result, using a box-frame product. This universal approach to replacing a finned window simply has the exterior trim removed to expose the old fin, and new exterior trim reinstalled over the repaired flashing before installing the new window. This new trim is 3/8” wider than the old molding. This allows it to extend into the opening forming a “blindstop” to which the new box frame window is installed in a familiar “pocket” install. The new box-frame replacement window can be mounted against the new exterior trim using pocket Install techniques. Regardless of what style old window was used in a home, if it was mounted with a fin, the fin was covered with flashing and then either siding or trim was used to cover the flashed fin. NOTE: It is important to repair the flashing in the opening, around the jambs and header, and create a drainage accommodation (effective sill pan or drainage mat) on the sill. Also, placing 1/16” - 1/8” shims on the sill, over a tapered piece of siding slanted towards the outside and covered with flashing, will raise the new window properly to allow drainage to the outside. Two cap nails, installed on the sill overlap flashing will complete the weep system. SAMPLE MANUAL
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