As the chart shows, this difference in expansion rate
must be considered when joining a Vinyl Window to
brick, or pine, or even aluminum, for example. 
Some basic guidelines to follow:
1. Latex, Acrylic Latex and Urethane Acrylic
have limited application range and about 25%
shrinkage and should not be used during inclement
weather or as a back bedding sealant. Excellent for
interior applications.
2. Polyurethanes have excellent joint movement
capability but are prone to UV degradation and
become less aesthetic over time.
3. Low and medium Modulus Silicones have
excellent joint movement and UV stability. Tendency
to collect dirt and dust.
4. Silyl Modified polymers (MS Polymers) -best
choice as a back-bedding sealant.  Compatible with
Flashing tape and weather resistive barriers (WRB).
Excellent adhesion to common building materials.
5. Elastomeric Polymer have wide temperature
range application and exhibits approximately 25%
shrinkage. Best used as exterior primary sealant
where aesthetics are important. 
Which is Best?
Best is a relative term. With all the different types 
of materials that need to be caulked or sealed, it's 
difficult to choose among the variety of brands and
types of sealants. To decide which type of caulk or
sealant will work best, it is better to look first at 
what caulks are supposed to do, and why most
sealant failures occur.  
In simple terms, caulks are supposed to seal a joint
between two materials so that air and moisture 
cannot penetrate the joint and this joint must stay
sealed under variable weather conditions and even if
the two materials move. Therefore, caulks must stick
to the two surfaces, have elasticity to withstand
movement, and must not deteriorate due to the
environment. 
To determine which is best for your application,
consider the following:
1. Used inside or outside
2. Application and Service Temperatures
3. Materials to be joined
Application is probably the most important part. 
The single most frequent cause of joint failure is in
the application. Joints that are mis-matched as to
width of substrates, joints that are narrow or thin,
joints that are deep or at an angle, or joints that are
three-sided need extra care. The illustrations show
how basic some of the problems are and how to 
correct them. It is important to remember that the
purpose of caulks and sealants is not to substitute
for structural joining. No caulk or sealant will "tie"
two materials together. They will only "seal" the joint
against air or moisture penetration.
These guidelines are how to determine the joint size,
but consideration must be given to surface prepara-
tion, adhesion, weather and UV resistance, and caulk
shelf-life. To better explain, look at the diagrams. 
The three main causes of seal failure, regardless of
proper width or flexibility are Adhesive Failure,
Cohesive Failure, and Substrate Failure.
1. Adhesive Failure is the result of the caulk
or sealant not sticking adequately to one of the sub-
strates. This will happen if the movement exceeds 
the sealant's capability, if the surface isn't prepared
properly, or if the bead isn't carefully placed.
2. Cohesive Failure is the result of the
sealant itself failing to hold together. Splits, tears, or
other ruptures can occur if the sealant dries out, is
over-stretched, deteriorates due to time and weather,
or is improperly mixed or has entrapped air.
3. Substrate Failure occurs most often when
there is inadequate surface preparation. The surface
that fails probably needed to be sealed, scraped, or
otherwise prepared to accept the sealant selected.
Caulks and sealants fail because they don't stick,
won't move, or they dry out, crack, or shrink. 
The major considerations are Material Movement
and Joint Design. The two materials being joined 
are subject to expansion and contraction due to 
temperature and moisture changes, and there may
be movement due to use. It is necessary to design a
joint that allows the movement without overtaxing
the elasticity of the caulk. 
BOND BREAKER 
TAPE
BACKER ROD
BOND BREAKER 
TAPE
BOND BREAKER 
TAPE
FAILURE
O.K.
FAILURE
O.K.
FAILURE
O.K.
FAILURE
O.K.
FAILURE
O.K.
HOW TO MAKE 
A PROPER
BOND
Window Fitters Guide to Window Installation 
10                ©2022 AWDI, LLC Do not reproduce without permission
FIR 2.1
PINE 3.0
OAK 2.7
BRICK 3.6
CONCRETE MASONRY 5.2
STEEL 6.5
ALUMINUM 12.8
GLASS 5.0
PVC 40.0
COPPER 9.3
GYPSUM BOARD 9.0
MARBLE 7.3
COEFFICIENT OF THERMAL EXPANSION
OF COMMON BUILDING MATERIALS
in./in.-oF x10-6
SAMPLE MANUAL

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