Window Fitters Guide to Window Installation 118 ©2022 AWDI, LLC Do not reproduce without permission 3/8" (10 mm) min. Support Shim Rough opening Hinged Side Hinged Side b b a w w b b a w 2. Proper Size and Support The window needs to “float” in the opening rather than being anchored to the frame flush. Capture Blocks (neoprene or plastic blocks can be purchased at major glazing supply companies) are placed approximately 25% of the width in from each side on the sill. An additional support is anchored at the hinge side behind each hinge, and one support is placed on the opposite side of the top hinge, as shown. The rough opening shall have 3/8” to 5/8” installation gap on all sides. This is larger than normally would be allotted, but both the support blocks and the shims need to be accommodated. If the opening is not square, this gap dimension will allow the new window to be properly leveled and squared. For new construction, the exposed rough framing will suffice. If the opening is a concrete block wall, then a 2 x 6 wood buck should be installed on all 4 sides. There are four conditions for most installations: New Wood Frame Construction; New Masonry/Block Construction; Full Removal Replacement down to the wood framing; and Full Removal with New Wood Surround. 3. Wood Surround For Mounting While Tilt and Turn products can be mounted directly to masonry openings, it is not the desireable method because of the difficulty in weather sealing. Most all applications will require a wood mounting surface. For replacement, the old window should be removed down to the rough framing. If that is not possible, then a wood surround (buck), a minimum of 5/4 x 4, needs to be installed on all four sides. Care needs to be taken with shimming. Do not drive shims between the window or door frame and the opening framing. It can distort the window or door unit interfering with proper operation. Air bag shims are the best. They temporarily center the unit in the opening without stress until the anchor clips are installed. Shims can be inserted, if necessary after. Once the airbag shims are removed, use of expanding foam spray or tape will properly fill and seal the gaps. 1. New Construction Rough Opening Creating Wood Mounting Framing 2. New Block Construction Bucked Opening 3. Leave Rough Opening 4. Covering Old Opening w/Buck SAMPLE MANUAL
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