There are many variables that go into choosing the correct insert for your turning operations: insert shape, geometry, grade, and more. The goal is to select an insert that meets your requirements for quality and performance, while providing good chip control, and a reasonable combination of wear resistance and toughness. Insert Styles C-Style Inserts – 80° Rhombic For external machining and facing. The large point angle is very rigid, and good for rough machining. This is the most commonly used insert. D-Style Inserts – 55° Rhombic The smaller point angle of this insert is more versatile for finishing and detail work, but it has less cutting-edge strength than other geometries. V-Style Inserts – 35° Rhombic The smaller point angle of this insert is more versatile for finishing and detail work, but it has less cutting-edge strength than other geometries. T-Style Inserts – 60° Triangle For internal machining. The 60° cutting angle provides medium cutting-edge strength that allows for both ID roughing and finishing applications. W-Style Inserts – Trigon 80° This insert has 3 cutting edges per side. The 80° cutting angle provides high cutting-edge strength for roughing, but the depth of cut is limited by the short cutting edge. SMALL NOSE ANGLE • Better access to features • Lower cutting forces • Weaker cutting edge • Lower vibrations Choosing the correct TURNING INSERTS on HaasTooling.com LARGE NOSE ANGLE • Stronger cutting edge • Higher cutting forces • More vibration • Higher feedrates 1 3 Category Filters quickly narrow your insert search R S C W T D V 38| Get up to 8% off with Winner’s Circle Choose the insert style (shape and size) based on the features of the part and the desired depth of cut. A larger nose radius is stronger, but requires more machine power, and increases the tendency for vibration. A smaller nose radius increases the access to fine part features, but has a weaker cutting edge. Choose the chip breaker (geometry) based on the selected machining operation: finishing, medium, or roughing. Roughing with high depths of cut and feedrates requires an insert with a stronger cutting edge. Finishing operations with light depths of cut and lower feedrates produce lower cutting forces, so cutting-edge strength is not as important. Medium turning operations, with a wide range of depths of cut and feedrate, require a more versatile geometry. Choose the insert grade (coatings) based on the type of material being cut, the specific machining operation (finishing, medium, roughing), and the cutting conditions (smooth, lightly interrupted, heavily interrupted). The insert grade and the chip breaker complement each other to provide specific performance characteristics. A tougher grade can compensate for a cutting edge with less strength, while a more wear-resistant grade can provide longer tool life on a stronger cutting edge. 1 2 3
View this content as a flipbook by clicking here.